Envase Tecnofoam poliuretano

TECNOFOAM I-2035 HFO

Polyurethane foam for injection (applied density ±35 kg/m³ )

Tecnofoam I-2035 HFO is an injection polyurethane foam system for thermal insulation, specifically formulated to apply foam with applied density around 35 to 45 kg/m ³.  Its application must be carried out by the specific reactor equipment by mixing Tecnofoam I-2035 HFO (polyol side) and Tecnofoam G-2049.I (isocyanate side). The blowing agent is HFO gas.



Free of HFC

Uses

For application in the following situations:

  • it is specifically designed for thermal insulation, industry, farming or agricultural facilities.
  • filling industrial pipes and parts for thermal insulation
  • cryogenic applications (use of vapor barrier on hot-face of insulation may be required)
  • any other application, between -60ºC and +90ºC where the injection of an insulating material is required continuously.

NOTE: call our technical department about the application to other substrates or scopes of use

applied density  37~42 kg/m³
thermal conductivity  0.022 W/m.K
cream time 20 ~ 35 secs
gel time 110 ~ 150 secs
tack-free time 110 ~150 secs
fire reaction Euroclass F
close cell content >90%(CCC4)
application method specific equipment


TDS. Technical Data sheet(PDF)
MSDS, CERTIFICATES, APPROVALS...(link)

GENERAL SPECIFICATIONS

  • Injection polyurethane system, with high thermal insulation capabilities, easy to apply.
  • The application and training is done by our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar
  • The blowing agent is HCFO-1233zd(E). Does not contain HCFC, HFC, in line with EU regulations. It is free of substances harmful to the ozone layer, so it does not promote the greenhouse effect (it DOES NOT contain HFCs, HCFCs, VOCs, etc...) and it does not emit any substance into the environment once installed. The system applied is 100% recyclable by means of environmentally friendly mechanics. The capture of gases for recycling and/or destruction is not required.
  • The properties of the polyurethane foam system allow it to adhere to any surface such as concrete, ceramic, metal, polyurethane foam, wood, acrylic paints (checking the situation of areas recommended).
  • It forms a continuous coat without joints preventing the formation of "heat bridges" and providing an optimum thermal insulation surface with high thermal insulation parameters.
  • Contractors and applicators must comply with all applicable and appropriate guidelines for processing, handling guidelines and local rules and norms.

PACKAGING

Metal drums of 250 kg for the isocyanate side, and 230 kg for the polyol side.

SHELF LIFE

  • POLYOL COMPOUND: 6 months
  • ISOCYANATE COMPOUND: 6 months

Always store the drums before use at a temperature between 5 and 35 ºC (41 to 95 ºF),always in dry areas, without the possibility of moisture entering, and without direct contact with the sun or heat sources, otherwise they may be affected its reactivity and performance. Low ambiance temperature increase the viscosity of the polyol, which makes it difficult to mix and apply, and can generate crystallization in the isocyanate, which can cause its mixing ratio to vary and the consequent internal problems in the mixing and application equipment . Very high temperatures can modify polyols, causing loss of the blowing agent, increasing consumption, and producing the swelling of the metallic drum. To avoid these last situations, it is recommended to let the drums for a while before use, in a cool and ventilated place.

APPLICATION METHOD

In general, you should take the following factors:

  • the application of this polyurethane foam system  should be performed under the non-presence of moisture or water from the support stand on which to apply either at the time of application as a posteriori.
  • the substrate must be clean and free of dust, oils or greases.
  • NEVER SHAKE OR RECIRCULATE POLYOL COMPONENT (BLUE DRUM)
  • The ideal drum temperature for processing Tecnofoam (Polyol and isocyanate) is 20 – 30°C.
  • Injecting the mixed product through the reactor equipment, through perforations located on the element to be insulated.
  • Consider that the time of expansion of the two components, once mixed is one 25 ~ 30 seconds.
  • Repeat this action as many times as necessary to fill the entire element.

APPLICATION REQUIREMENTS (injection equipment)

For the formation, it is necessary to mix the two initial liquid components, isocyanates and polyols with our spray equipment TC2049 (spray-equipment.tecnopolgroup.com) or similar (proper maintenance and cleaning it is recommended). 

The general parameters for this material will be the following:

  • Heater isocyanate temperature: 35~45 ºC (95ºF to 113ºF)
  • Heater polyol temperature:±35~45ºC (95ºF to 113ºF)
  • Hose temperature:± 35~45 ºC (95ºF to 113ºF)
  • Pressure:>1200-1600 psi (75-110 bar)
  • Mixing ratio(recommended): GU-0087-3/GU-0087-4/GU-0087-5

These temperature and pressure parameters must be valued, ratified or slightly varied by the applicator, depending on the conditions of each climatic zone, weather situation or according to the specifications of the projection equipment. It is the responsibility of the owner / applicator of the equipment to keep it in perfect condition in order to maintain the correct mixing ratio of the two components that Tecnopol delivers separately, by periodically updating its maintenance controls. During the execution of the application, it may be necessary to correct these parameters according to changing external conditions, as well as to verify the correct operation of the machine (pressure and temperature).

HEALTH AND SAFETY

These safety recommendations for handling, are necessary for the implementation process as well as in the pre and post, on exposure to the loading machinery.

  • Respiratory Protection: When handling or spraying use an air-purifying respirator.
  • Skin protection: Use rubber gloves, remove immediately after contamination. Wear clean body-covering. Wash thoroughly with soap and water after work and before eating, drinking, or smoking.
  • Eye / Face: Wear safety goggles to prevent splashing and exposure to particles in the air.
  • Waste: Waste generation should be avoided or minimized.
  • Incinerate under controlled conditions in accordance with local laws and national regulations.
  • Re-occupancy of the work site without respiratory equipment is minimum 24 hours providing the correct ventilation for the area sprayed.
  • Contractors and applicators must comply with all applicable and appropriate guidelines for storage and safety guidelines.

Consult the material and safety data sheet of the products of the system.


COMPOUND CHARACTERISTICS

characteristic POLYOL

ISOCYANATE(MDI)

Nº OH      DIN 53240-2

210~ 240  mgKOH/g

----

Viscosity at 25ºC   BROOKFIELD VISCOSIMETER

<400~ 800 mPa.s

210 mPa.s

NCO  content     ISO 14896

---

31 %

Specific weight at 25ºC

1.10  g/cm³ 1.23 g/cm³

Results performed in the laboratory at 25ºC  (77ºF) and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.

APPLIED SYSTEM CHARACTERISTICS (REACTION)

CHARACTERISTIC

VALUE

Gel time / tack-free time 

20 ~35 secs / 220 ~310 secs

Free-rise density / Applied density

32 ~37 kg/m³   /  37 ~42 kg/m³ 

Closed-cell content     ASTM 2856

>90% (CCC4)

Thermal conductivity value   EN-12667

0.022 W/mK

Fire reaction       EN-13501 Euroclass F

Results were performed in the laboratory at 20ºC (68ºF) and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.