TECNOCOAT CP-2049

Cold polyurea membrane for waterproofing and coating

Two component liquid, hand-applied pure polyurea to form a solid, aromatic, completely adhered to the substrate, seamless, without joints or overlaps, watertight and waterproof membrane to be used on new buildings or refurbishments. It can be applied by short-nap acrylic wool roll, notched trowel.



ce

Uses

For application in the following situations:

  • Sloped/flat walkable roofs, IRMA, balconies, and overhangs.(ETA 20/0253)
  • Green roof and walls (ETA 20/0253)
  • Structural concrete slabs, and concrete walls and foundations (EN-1504)
  • Swimming pools, artificial lakes, and ponds. Near seawater
  • Asbestos roofs (on TECNOFOAM, spray polyurethane foam system)
  • To repair/recoating the hot-spray TECNOCOAT membranes range

NOTE: call our technical department about the application to other substrates or scopes of use

minimum thickness 1.5 mm
pot-life 20~25 min
dry time ±3 hours
tensile strength 6~8 MPa
elongation at break >500%
application method by squeeze or roll


TDS. Technical Data sheet(PDF)
MSDS, CERTIFICATES, APPROVALS...(link)
CE Marking - Declaration of Performance (DoP)

Declaración de prestaciones

PRODUCTSTANDARDDATEREVISIONLINK
TECNOCOAT CP-2049 1504 2024-06-12 0 DOWNLOAD
TECNOCOAT CP-2049 EAD030350-00-0402 2023-06-22 1 DOWNLOAD
TECNOCOAT CP-2049 EAD030350-00-0402 2023-06-22 0 DOWNLOAD

GENERAL SPECIFICATIONS

  • Two component liquid, hand-applied pure polyurea to form a solid, aromatic, completely adhered to the substrate, seamless, without joints or overlaps, watertight and waterproof membrane to be used on new buildings or refurbishments. It can be applied by short-nap acrylic wool roll, notched trowel.
  • It holds an ETA 20/0253, issued by EOTA (European Organization for Technical Assessment). under the EAD 030350-00-0402 guide, specific approval for "Liquid Applied Roof Waterproofing Kit, based on pure polyurea" working life 25 years ( W3), at 1.2 mm thickness, ponding water admitted
  • Green roof application certified, root resistance,according to the EN 13948 (ETA 20/0253)
  • It has CE marking on the basis of a statement made DoP Declaration of Performance (DoP) conforms to the regulations UE305/2011.
  • The application method is by the squeegee, trowel or roll in once coat(self-levelling system).
  • Due to its resistance, it can be walked on and it will accept a rough finish to make it non-slip. (using Silica Sand or Tecnoplastic range aggregates)
  • A ceramic floor can be placed on top. In this case, we recommend applying a thin coat of Primer PU-1000 or Primer PU-1050, consumption of around 50 to 60 g/sqm, and spreading Silica Sand on top, consumption of around 700-1000 g /sqm, to improve mechanical anchorage.
  • Joints and any type of union are saved since the finish is uniform and in one piece, providing a surface with optimal maintenance and cleaning.
  • His properties allow it to adhere to any surface such as concrete, ceramic tiles, metals, spray polyurethane foam (Tecnofoam), plywood(OSB), asphalt/bituminous sheets. In any case or material, the surface must be consistent, firm, clean, and dry when the products are applied. Recommended applying directly on the concrete deck.
  • It should be applied in dry conditions avoiding the presence of humidity or coming from the surface to be coated or the substrate, whether at the time of application or subsequently (pressure from phreatic water level). In the event there is humidity in the substrate at the time of application.
  • It is an aromatic membrane and, even though it is stable against solar radiation it requires solar radiation protection (UV rays) to do not lose its physical and mechanical properties. Therefore, our approved system (under ETA 20/0253), incorporates a protective polyurethane colored aliphatic resin, Tecnotop 2C, for use in the absence of other physical protection elements. You can apply  Tecnotop S-3000, Tecnotop 2CP or Tecnotop 1C also.

YIELD

The recommended minimum thickness is up to 1.5 mm., so the yield will be up to 2.3 kg/sqm (DFT) applied on ONE (maximum thickness per coat 0.7 mm./ 1.2 kg/sqm) or various coats , depending on the application method and application conditions.

PACKAGING

Metallic tins in two formats:

  • SMALL KIT:4.80 kg and 0.20 kg 
  • LARGE KIT: 19.2 kg and 0.8 kg 

STORAGE AND SHELF LIFE

12-months shelf life is stored in original containers in a dry environment at a temperature between 5-35 ºC (41-95°F). Keep away from direct sunlight, extreme heat, cold or moisture.nce the tin has been opened, the product must be used.

APPLICATION METHOD

Cement or concrete substrates: Concrete should be completely cured (concrete curing takes 28 days) or, in any case, the maximum level of humidity allowed for the substrate should be verified, depending on the primer used. Concrete must be strong, cohesive and dry, having a correct planimetry, high surface resistance, eliminating laitance, graise, oils or release agents, without excessive irregularities. Therefore, the previous action of sanding, polishing, milling or shot-blasting will be assessed by the applicator to achieve a preparation of the substrate according to ICRI Guide 03732, CSP values 3 to 5. Existing holes or areas with a lack of material must be repaired using some of our epoxy resins: Primer EP-1020/Primer EP-1010. Mastic PU must be used on fissures or small cracks on the surface. In joints (width < 15 mm): remove old material, clean and fill with Mastic PU. In joints (width >15 mm): remove old material, clean and fill with Mastic PU. Complement with a Tecnoband 100 band on the upper part. In structural/expansion joints: remove old material, clean and fill with Mastic PU. Complement with specific elastic bands and Tecnoband 100. General cleaning of the substrate. PRIMING: use Primer PU-1050/Primer PUc-1050, Primer EP-1020, Primer EP-1010 or Primer WET, depending on the existing moisture in the substrate.Apply/spray the membrane. Aliphatic polyurethane as an aliphatic topcoat: Tecnotop 1C/2C/2CP.

Ceramic tiles substrate: Ceramic surfaces should not have empty joints or loose elements or parts. These should be filled with Mastic P-2049 mastic or mortar, according to their size. Existing joints or seals: remove the old material, clean up and fill with Mastic P-2049. Sanding with specific equipment. Thereby, to remove moss or solids particles bonded to the substrate, and opening the pore. Clean up, using a vacuum method. PRIMING: use Primer EP-1040, Primer EP-1010  or Primer EPw-1070, depending on the existing moisture in the substrate. Apply/spray the membrane. Aliphatic polyurethane as an aliphatic topcoat: Tecnotop 1C/2C/2CP.

NOTE: For other types of substrates, weather conditions or the substrate to be applied, consult our technical department.

REPAIR AND OVERLAPS PROCESSES

REPAIR: In cases where the membrane repair by accidental causes, or assembly procedures not covered installations, shall be as follows: Cut, removal of the affected area and/or damaged surface. Sanding this area extending about 20~30 cm. around the perimeter, for overlapping security. Cleaning (vacuuming) of waste generated (powder, dust...); if it's possible don't use water, and if used, support humidity value; ketones applicability based solvents for reducing this type of surface cleaning. Apply a thin layer (100-150 g/sqm) of polyurethane resin Primer PU-1030, Primer PU-1050, Prim er PU-1000. Light spread Silica Sand over the wet primer applied before. Wait for the total drying. Apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved. Application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C

OVERLAPS: In cases has been exceeded recoat time (24~48 hours), so the waiting time between jobs is prolonged, proceed as follows: Sanding strip longitudinal overlap of about 20~30 cm. wide. Cleaning (vacuuming) of waste generated (powder, dust...)or existing dust; if it's possible, do not use water, and if it's used, check the support humidity value; ketones applicability based solvents for conducting this type of surface cleaning. Apply a thin layer (100-150 g/sqm) of polyurethane resin Primer PU-1030, Primer PU-1050, Prim er PU-1000. Light spread Silica Sand over the wet primer applied before. Wait for the total drying. Apply/spray the membrane evenly and in several layers until the dry film thickness required by the project is achieved. Application of the aliphatic polyurethane resin for protection against UV rays Tecnotop 2C/2CP/1C

HEALTH AND SAFETY

Respiratory Protection: When handling or spraying use an air-purifying respirator. Skin protection: Use rubber gloves, remove immediately after contamination. Wear clean body-covering. Wash thoroughly with soap and water after work and before eating, drinking, or smoking. Eye / Face: Wear safety goggles to prevent splashing and exposure to particles in the air. Waste: Waste generation should be avoided or minimized. Incinerate under controlled conditions in accordance with local laws and national regulations. Re-occupancy of the work site without respiratory equipment is minimum 24 hours providing the correct ventilation for the area sprayed. Contractors and applicators must comply with all applicable and appropriate guidelines for storage and safety guidelines.These safety recommendations for handling, are necessary for the implementation process as well as in the pre and post, on exposure to the loading machinery.  Dispose waste in accordance with star or/and local regulations.

TECHNICAL AND CHEMICAL PROPERTIES 

PROPERTIES

RESULT

Density        ISO 1675

1.40±0.05 g/cm³

Viscosity        ISO 2555 3,000 ~ 4,000 cps
Density compounds  A/B            ISO 1675 1.45 ±0.05 g/cm³ / 1.05 ±0.05 g/cm³
Viscosity  compounds  A/B        ISO 2555 3,000~4,500 cps  /  250~500 cps
Solids content   ISO 1768 >85%
VOC content (volatile organic compounds) 250 g/l
Tensile strength        ISO 527-3 6~8 MPa
Elongation at break         ISO 527-3 >500 %
Hardness Shore A/D          DIN 53.505 >85 / >35
Adhesion to concrete/steel/Polyurethane 1.9MPa / 1.6MPa / 0.2MPa
Pot-life/Dry time/Total cured time 20~25 minutes/±3 hours/±6 days
Abrasion resistance (Taber)                    EN ISO 5470-1 1,994 mg (weight loss <3.000mg)
Carbon dioxide (CO2) permeability                 EN 1062-6 4.8 g/sqm*day
Diffusion-equivalent air layer thickness       EN 1062-6 S d= 51m
Diffusion resistance number                    EN 1062-6 µ= 82,656
Determination of crack bridging properties                  UNE-EN 1062-7 Static Method Class A5 (-10ºC)
Determination of crack bridging properties                UNE-EN 1062-7 Dynamic Method Class B.3.2 (23ºC)
Determination of liquid water permeability,              EN 1062-3 < 0.0004 kg/sqm*h0.5 
Bond strength by pull-off                     EN 1542 2.2 MPa
Falling-weight test                           EN ISO 6272-1 24.5 Nm  (Class III)
Diffusion-equivalent air layer thickness         EN ISO 7783 Sd<5m  (Class I)
Water-vapor resistance factor              EN ISO 7783 µ= 1,914
Water-vapor transmission rate                   EN ISO 7783 V= 19,0 g/sqm*day
Application temperature range (substrate  and environment) 3~35 ºC    (37 to 95ºF )

Maximum environment humidity

±85 %

Results were performed in the laboratory at 23ºC(73ºF)and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.


TECHNICAL AND CHEMICAL PROPERTIES   (ACCORDING TO ETA 20/0253, SYSTEM PROPERTIES)

PROPERTIES

RESULT

Working-life

W3 25 years at 1.2 mm thickness
Anti roots certification  EN 13948 PASS
External fire performance EN 13501 Broof classification (t1)+ (t4)
Fire reaction           EN 13501 Euroclass E
Climatic zone S (hard weather)

Water vapor resistance        EN 1931

µ=2,455

Water-vapor permeability  EN 1931 14 g/sqm/day
Roof slope S1~S4, zero slope, ponding water admitted
Temperatures / User loads

P4:TH2// P3:TH4, concrete / P1:TH2, PU (Spray polyurethane foam)

Results were performed in the laboratory at 23ºC(73ºF)and 50% RH, under controllable conditions. These values may vary depending on the application, climatology, or substrate conditions.